Walker Process Equipment

Walker Process Equipment at F.R. Mahony

Engineered Systems for Clarification, Digestion, and Biological Wastewater Treatment

About Walker Process Equipment: A Legacy of Treatment Innovation

Founded in 1946, Walker Process Equipment has over 75 years of experience in the water and wastewater treatment industry. Headquartered in Illinois, Walker has established itself as a pioneer in clarifier and digester technologies. The company continually evolves through innovation, with a focus on creating efficient, sustainable systems for a changing regulatory landscape.

Now part of McNish Corporation, Walker Process remains committed to excellence in engineering and customer support. Their solutions are trusted in thousands of treatment facilities across the U.S., delivering robust performance and long equipment life in even the harshest environments.

Industries & Applications

  • Municipal Wastewater Treatment Plants
  • Industrial Pretreatment Facilities
  • Biosolids Stabilization Systems
  • Decentralized & Rural Treatment Solutions
  • Water Reuse and Nutrient Recovery Projects
  • Plant Expansions and Upgrades

Why Choose F.R. Mahony for Walker Process?

  • Authorized Walker Process representative for New England
  • Extensive wastewater process knowledge and plant experience
  • Local engineering consultation and startup support
  • Integrated system design and layout services
  • OEM parts and full lifecycle support available

Walker Process Equipment Offerings at F.R. Mahony

Clarification Systems

  • Primary and Secondary Clarifiers with steel or concrete basins
  • Peripheral drive and center drive mechanisms
  • Scum removal and skimming systems
  • Suited for gravity separation and final effluent polishing
  • Custom designs for BNR and tertiary treatment

Aerobic Digestion Equipment

  • Dual or single-stage aerobic digesters
  • Low-energy aeration systems with internal mixing
  • Reduces biosolids volume while stabilizing organics
  • Meets EPA Part 503 requirements for land application
  • Configurable for seasonal or continuous operation

Grit and Grease Removal Systems

  • Aerated grit chambers and vortex systems
  • Efficient removal of inorganic solids and fats/oils/grease
  • Protects downstream pumps, clarifiers, and digesters
  • Customizable for flow rates and plant footprint

Rotating Biological Contactors (RBCs)

  • Modular, energy-efficient fixed film treatment
  • Ideal for BOD and ammonia removal in small/medium plants
  • Simple operation and low maintenance
  • Proven technology for decentralized or rural communities

Rotary Distributors

  • Hydraulic or motor-driven trickling filter distributors
  • Precise and uniform dosing for media beds
  • Long-lasting design with corrosion-resistant materials
  • Available with variable speed options and flow control

What Are RBCs and Rotary Distributors?

Rotating Biological Contactors (RBCs) are fixed-film biological treatment units where microbes grow on rotating media. As the media rotates through wastewater and air, it supports aerobic biological treatment without the need for aeration blowers.

Rotary Distributors are used in trickling filter systems, rotating arms to evenly distribute wastewater over filter media, ensuring even biological activity and treatment efficiency.

Full-Service Support from F.R. Mahony

We provide full integration and post-installation service, including:

✔ Site evaluations and equipment selection
✔ Project design and CAD layout support
✔ Startup and commissioning assistance
✔ Preventative maintenance and diagnostics
✔ Access to Walker OEM parts and refurbishments

FAQ: Walker Process Equipment

What types of treatment equipment does Walker Process provide?

  • Walker Process manufactures clarifiers, aerobic digesters, RBCs, rotary distributors, and grit removal systems designed for municipal and industrial water and wastewater treatment.

Are Walker Process clarifiers suitable for both primary and secondary treatment?

  • Yes, Walker clarifiers are engineered for use in both primary and secondary treatment processes, ensuring optimal solids separation.

How do Walker Process aerobic digesters improve sludge handling?

  • Their digesters stabilize biosolids, reduce volume, and control odors—helping facilities streamline sludge management and meet regulations.

What are the benefits of using RBCs from Walker Process?

  • Rotating Biological Contactors offer energy-efficient secondary treatment with low maintenance and consistent organic reduction.

Can Walker Process equipment be integrated into existing treatment systems?

  • Absolutely. Their systems are designed for both new installations and retrofits, with customizable configurations.

Do Walker Process systems comply with current EPA and state regulations?

  • Yes. All equipment is engineered to meet or exceed environmental and discharge regulations.

How often does Walker Process equipment require maintenance?

  • Walker equipment is built for durability and minimal maintenance, with service intervals depending on application severity and operating hours.

Does F.R. Mahony offer technical support and service for Walker Process equipment?

  • Yes. We provide full application support, startup, training, and 24/7 service throughout New England.

What is the lead time for ordering Walker Process clarifiers or digesters?

  • Lead times vary based on customization and system size. Contact our team for up-to-date timelines and planning assistance.

Where is Walker Process equipment manufactured?

  • Walker Process manufactures its equipment in the United States, ensuring high-quality control and fast access to parts and support.

Your Local Walker Process Equipment Distributor in New England

F.R. Mahony is the authorized distributor of Walker Process Equipment throughout New England, with offices in Rockland and Oxford. Our team offers personalized support, application expertise, and responsive service to help you optimize your water and wastewater treatment operations.

  • New England (serving all New England) through F.R. Mahony, with offices in Rockland, and Oxford.

Ready to Enhance Your Treatment Facility?

Contact F.R. Mahony today to learn more about Walker Process Equipment solutions designed for efficiency, durability, and environmental compliance in water and wastewater treatment.

Walker Process: Proven Wastewater Solutions with Long-Term Reliability

Partner with F.R. Mahony for robust clarification, digestion, and fixed-film treatment systems trusted across New England.

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